Implement post standard operation
Through the statistical analysis and in-depth study of the casualties in the industry and the company over the years, it is found that it is difficult to effectively control the daily non-standard operation behaviors of operators, because the original operating procedures are not perfect, such as: Some only stipulated "how to do", but did not stipulate "how to do", not a standard operating method to guide and standardize the operator's behavior. In order to realize the harmony and unity of people, equipment and environment, since 2006, Sun Paper has started the pilot work of post standard operation in the Sun Branch Company and the Branch Company in combination with the characteristics of the industry. After continuous summary and exploration, the basic steps and methods of post standard operation are established. The company will make all the working procedures of the paper industry into graphic form, from raw material sorting to finished paper loading, which steps of each work, each step is what, are posted on the work post in graphic form, so that every operator is clear, so as to provide a premise for the standardization of operations. Such as equipment maintenance Lockout tagout procedures: the first step, notify the relevant personnel; Second, turn off the device. Third, cut off the energy; Fourth, release the residual power; Fifth step, confirm zero power source; Step 6: Lock; Step 7, determine the complete lock; The eighth step, listing warning; Step 9, start normal maintenance.
In the process of implementing the post safety standard operation method, the company takes standardizing the operation behavior of people as the breakthrough point, and gradually realizes the standardization of reasonable configuration of people, equipment, materials and environment. In accordance with the cyclic process of PDCA(plan, implementation, inspection and summary), the company keeps improving and improving. The company requires each work to have a detailed plan and arrangement, such as brush car maintenance work before the first post of the bottom, to what equipment to change, what equipment to check, who to do, who is responsible for monitoring should be detailed in advance, to use the brush will be reported. In the process of specific work, the workshop responsible person and safety management personnel to carry out the supervision and inspection of each position, see the implementation of the plan, see the implementation of the work ticket, and then hold the review summary meeting to brush the car, sum up experience, and report the problems found in the work, in order to promote continuous improvement of the work, to ensure safety.