Energy isolation and locking
management is an effective means to control the accidental release of
dangerous energy and materials in the process of device inspection and
maintenance, start-up and shutdown, and to implement the most basic
isolation and protection measures. It has been widely promoted and
applied in first-class energy and chemical enterprises at home and
abroad.
Group company set
issued a "about strengthening the special period of production safety
emergency notice" China petrochemical energy isolation management
regulations ", clearly put forward to perform to carry out the energy
isolation and Lockout tagout management requirements,
risk in the process of maintenance, plant shutdown to prevent the
accidental release of the energy and material, to carry out the most
basic isolation and protective measures, Strengthen the safety of blind
plate pumping and plugging, electrical construction and other
operations.
At
present, mechanical locks are mainly used to lock the energy isolation
points in foreign countries, but there are some shortcomings generally:
First, the logical permission control in isolation locking process is insufficient.
Mechanical
locks cannot be authorized to open and close according to the isolation
lock process. Improper management of mechanical keys may lead to the
wrong opening and closing of locks, resulting in incomplete execution of
isolation lock control procedures.
Second, the isolation lock state cannot be monitored in real time.
Due
to the lack of effective process records in the isolation locking
process of mechanical locks, on-site isolation locking operation
information and locking status cannot be monitored in real time, and
effective statistical analysis and process traceability cannot be
carried out.
Third, it is difficult to use, keep and recycle locks and keys.
For
the situation that there are many energy isolation points in overhaul
operation, each isolation point needs to be equipped with mechanical
locks and keys. The number of locks and keys is large, and the
collection, storage and recovery management is complex and tedious.
Fourth, the informatization degree of control process is not high.
The
operation information and locking status of mechanical locks cannot
interact with the job license management system, nor can they share the
results of job safety analysis (JSA), nor can they realize the
integrated management and control of inspection and maintenance risks.
Therefore,
sinopec safety engineering research institute co., LTD., based on the
petrochemical enterprise energy isolation and intelligent lock
technology and control platform for research and development, research
achievements, using industrial iot technology, independent development
of petrochemical enterprises energy isolation intelligent control system
and locking device, by means of isolation lock operation logic control
and real-time monitoring of the process, Ensure the rigid implementation
of "Sinopec Energy isolation Management Regulations".